CONVERTING MATERIALS IS OUR THING -
IT'S WHAT WE DO BEST

We convert flexible materials into unique parts through innovative manufacturing processes. Our team of seasoned personnel will evaluate the specific requirements for your part and develop a solution that will leave you satisfied. When it comes to manufacturing, we never shy away from a challenge.

WHAT WE WORK WITH

Materials

We offer a wide variety of materials, each with its own unique characteristics that may allow it to perform better than other materials in certain applications. Some of these characteristics include the material’s density, color, tensile strength, water absorption capabilities, compression-deflection rating and compression-set rating.

We will use materials that meet your requirements and perform to your satisfaction. Our materials are sourced from the most reputable suppliers in the industry. We conduct inspections throughout our manufacturing processes to ensure that the materials meet our high standards for quality.

Foams

Cross-linked PE and PP

Polyurethane

Non Cross-linked Polyethylene

Neoprene Blends

EPDM Blends

Open Cell Foams

Crushed Cell EPDM

PVC

Adhesives and other materials

Non-wovens

Pressure-Sensitive Adhesives (PSA)

Dry Web Adhesives

Films and Fabrics

Hot Melt Glue

Felts

Films and Fabrics

HOW WE WORK

Converting capabilities

Our 120,000 SF manufacturing facility is equipped with a robust collection of converting machinery. Each converting process is controlled by highly skilled machine operators.
Our team of quality control engineers and maintenance specialists ensure that all of our equipment remains in optimal condition so that we can provide consistent, reliable quality.

Die Cutting

Machinery presses a steel rule die into the flexible material, cutting into a specific shape. We use both fixed and traveling head die cutting machines.

CNC Saw Cutting

CAD-CAM machinery controls a saw blade to cut precise shapes out of material. We have equipment for both vertical CNC saw cutting and horizontal CNC saw cutting.

Rewinding

Large rolls of materials are unwound and rewound through a machine to create smaller rolls. Our rewinding machines are fully automated, rewinding at speeds up to 450 fps.

Rotary Die Cutting

Machinery with multiples stations allows laminating and cutting multiple layers of materials. Cylindrical steel dies rotate over the material to cut precise shapes at high speeds.

Foam Skiving

Machinery slices or shaves the material in layers at a specific thickness. We can skive materials down to 1 mm thick.

Wide Web Adhesive Lamination

Machinery bonds layers of foam to other pieces of foam, films, fabrics and adhesives. Processes such as wide web adhesive lamination can give material an adhesive backing.

Sheeter

Machine cuts large rolls of material into narrower widths with precision blades. Allows efficient processing and customization of material sizes for specific applications.

Roll Slitter

Machine cuts large rolls of material into narrower widths with precision blades. Allows efficient processing and customization of material sizes for specific applications.

CNC Router

Computer-controlled machine uses cutting tools to route, cut, and shape materials with high precision. Ideal for producing complex designs, packaging components, and custom case inserts with consistent accuracy across a variety of materials.

WHAT WE CREATE

Product Applications

Our custom parts can be found in a diverse mix of applications, from taillight gaskets in luxury cars to high-performance acoustic underlayments in flooring systems. Our foam parts can be used to reduce sound transfer, limit moisture transfer, serve as product packaging and more.